Lockheed NF-104A

The Lockheed NF-104A was an American mixed power, high-performance, supersonic aerospace trainer that served as a low-cost astronaut training vehicle for the X-15 and projected X-20 Dyna-Soar programs.

Three aircraft were modified from existing Lockheed F-104A airframes and served with the Aerospace Research Pilots School between 1963 and 1971, the modifications included a small supplementary rocket engine and a reaction control system for flight in the upper atmosphere. During the test program the maximum altitude reached was more than 120,000 ft (36,600 m). One of the aircraft was destroyed in an accident while being flown by Chuck Yeager. The accident was depicted in the book The Right Stuff and the film of the same name.

Development
With the advent of manned spaceflight in the early 1960s, the United States Air Force Experimental Flight Test Pilot's School at Edwards Air Force Base was renamed the Aerospace Research Pilots School (ARPS), with the emphasis on training moving away from the traditional test pilot course to a more spaceflight oriented curriculum.

Initial use of unmodified F-104 aircraft
A number of standard production F-104 Starfighters were obtained (including F-104D two-seat versions) and used by the ARPS to simulate the low lift/high drag glide approach path profiles of the X-15 and the projected X-20 Dyna-Soar program. These maneuvers were commenced at 12000 ft where the F-104 engine was throttled back to 80% power; and with the flaps, speedbrakes and landing gear extended, the aircraft was established in a 30˚ dive with a pull-out for the landing flare starting at 1500 ft above the ground. These glide approaches gave little room for error.

Reaction Control System


It was realized that normal aircraft control surfaces had little or no effect in the thin atmosphere of the stratosphere and that any aircraft operating at extremely high altitudes would need to be equipped with a reaction control system (RCS). A modified version of the Bell X-1 was used for initial RCS tests, but was grounded after technical problems. It was replaced in 1959 with a NASA-modified Lockheed F-104A (55-2961), which carried RCS systems on its wing tips and in the fuselage nose. This aircraft (designated JF-104) achieved a maximum altitude of 83000 ft during the test program. Pilots who flew this aircraft included Neil Armstrong, who gained valuable experience in using the RCS. Pilots complained that the instrument displays were difficult to read and were not accurate enough for the critical zoom climb profiles required to reach high altitudes.

Lockheed contract
Lockheed was awarded a contract by the USAF to modify three F-104A aircraft for the dedicated role of aerospace trainer (AST) in 1962. The airframes were taken out of storage at AMARC and transported to the company factory for modification.

Design and flight profile
The F-104A design was already established as a lightweight, high performance aircraft. For the AST project, emphasis was placed on removing unnecessary equipment, fitting a rocket engine to supplement the existing jet engine, fitting an onboard RCS system and improving the instrumentation required. The following details give the main differences between the production version and the AST:

Wing
The wingspan of the NF-104A was increased by adding wingtip extensions to the existing planform. This modification was needed to house the RCS roll control thrusters and would also decrease the type's wing loading.

Tail surfaces
The vertical fin and rudder were replaced by the larger area versions from the two-seat F-104 and were structurally modified to allow installation of the rocket engine.

Fuselage
The fiberglass nose radome was replaced with an aluminum skin and housed the pitch and yaw RCS thrusters. The air intakes originally designed by Ben Rich were of the same fixed geometry as the F-104A, but included extensions to the inlet shock cones for optimum jet engine operation at higher Mach numbers. Internal fuselage differences included provision for rocket fuel oxidizer tanks, deletion of the M61 Vulcan cannon, Radar equipment and unnecessary avionics. A nitrogen tank was installed for cabin pressurization purposes. This was required as there would be no bleed air available from the engine after its normal and expected cutoff in the climb phase. Contrary to popular misconception, the jet engine was not allowed to flame out. It had to be gradually throttled down and then cutoff as EGT temperatures ramped up towards the danger point for the turbojet's integrity.

Rocket engine
In addition to the standard J79 jet engine a Rocketdyne AR2-3 rocket engine was fitted at the base of the vertical fin. This engine burned a mixture of JP-4 jet fuel and 90% hydrogen peroxide oxidizer solution. The NF-104 carried enough oxidizer for approximately 100 seconds of rocket engine operation. The thrust level could be adjusted to maximum or approximately half power by the pilot using an additional throttle lever on the left side of the cockpit.

Reaction Control System
The Reaction Control System (RCS) consisted of eight pitch/yaw thrusters (four for each axis) and four roll thrusters. They used the same kind of hydrogen peroxide fuel as the main rocket engine from a dedicated 155 lbs fuel tank and were controlled by the pilot using a handle mounted in the instrument panel. The pitch/yaw thrusters were rated at 113 lbf thrust each and the roll thrusters were rated at 43 lbf thrust.

Typical flight profile
The NF-104A was able to reach great altitudes through a combination of zoom climbing (trading speed for altitude) and use of the rocket engine. A typical mission involved a level acceleration at 35000 ft to Mach 1.9 where the rocket engine would be ignited, and on reaching Mach 2.1 the aircraft would be pitched up to a climb angle of 50-70° by carefully applying a load equal to 3.5 g. The J79 afterburner would start to be throttled down at approximately 70000 ft followed shortly after by manual fuel cutoff of the main jet engine itself around 85000 ft to prevent fast rising engine temperatures from damaging the turbojet. After continuing over the top of its ballistic arc the NF-104 would descend back into denser air where the main engine could be restarted using the windmill restart technique for recovery to a landing.

First NF-104A
The first NF-104A (USAF 56-0756) was accepted by the USAF on 1 October 1963. It quickly established a new unofficial altitude record of 118860 ft and surpassed this on 6 December 1963 by achieving an altitude of 120800 ft. It suffered an inflight rocket motor explosion in June 1971. Although the pilot was able to land safely, the damaged aircraft was retired and marked the end of the NF-104 project. This aircraft was reported as scrapped.

Second NF-104A
The second NF-104A (USAF 56-0760) was accepted by the USAF on 26 October 1963. After retirement, this aircraft was mounted on a pole outside the U.S. Air Force Test Pilot School at Edwards Air Force Base and can still be seen there today. The extended wing tips, RCS metal nose cone and other parts from 56-0760 were loaned to Darryl Greenamyer for his civilian aviation record attempts using a highly modified F-104. When he was forced to eject during a record flight, his aircraft was destroyed and the parts were never returned.

Third NF-104A
The third NF-104A (USAF 56-0762) was delivered to the USAF on 1 November 1963, and was destroyed in a crash while being piloted by Chuck Yeager on 10 December 1963. This accident was depicted in the book The Right Stuff and the film of the same name; although the aircraft used for filming was a standard F-104G flying with its wingtip fuel tanks removed, but otherwise lacking any of the NF-104A's modifications, most visibly the angled-up rocket engine at the base of the vertical stabilizer.

Operators

 * United States Air Force
 * United States Air Force