Plutonium

Plutonium is a transuranic radioactive chemical element with the symbol Pu and atomic number 94. It is an actinide metal of silvery-gray appearance that tarnishes when exposed to air, and forms a dull coating when oxidized. The element normally exhibits six allotropes and four oxidation states. It reacts with carbon, halogens, nitrogen, silicon and hydrogen. When exposed to moist air, it forms oxides and hydrides that expand the sample up to 70% in volume, which in turn flake off as a powder that can spontaneously ignite. It is radioactive and can accumulate in the bones. These properties make the handling of plutonium dangerous.

Plutonium is the heaviest primordial element by virtue of its most stable isotope, plutonium-244, whose half-life of about 80 million years is just long enough for the element to be found in trace quantities in nature. Plutonium is mostly a byproduct of nuclear reactions in reactors where some of the neutrons released by the fission process convert uranium-238 nuclei into plutonium.

Both plutonium-239 and plutonium-241 are fissile, meaning that they can sustain a nuclear chain reaction, leading to applications in nuclear weapons and nuclear reactors. Plutonium-240 exhibits a high rate of spontaneous fission, raising the neutron flux of any sample containing it. The presence of plutonium-240 limits a plutonium sample's usability for weapons or its quality as reactor fuel, and the percentage of plutonium-240 determines its grade (weapons grade, fuel grade, or reactor grade).

Plutonium-238 has a half-life of 88 years and emits alpha particles. It is a heat source in radioisotope thermoelectric generators, which are used to power some spacecraft. Plutonium isotopes are expensive and inconvenient to separate, so particular isotopes are usually manufactured in specialized reactors.

A team led by Glenn T. Seaborg and Edwin McMillan at the University of California, Berkeley, first synthesized plutonium in 1940 by bombarding uranium-238 with deuterons. Trace amounts of plutonium were subsequently discovered in nature. Producing plutonium in useful quantities for the first time was a major part of the Manhattan Project during World War II, which developed the first atomic bombs. The first nuclear test, "Trinity" (July 1945), and the second atomic bomb used to destroy a city (Nagasaki, Japan, in August 1945), "Fat Man", both had cores of plutonium-239. Human radiation experiments studying plutonium were conducted without informed consent, and several criticality accidents, some lethal, occurred during and after the war. Disposal of plutonium waste from nuclear power plants and dismantled nuclear weapons built during the Cold War is a nuclear-proliferation and environmental concern. Other sources of plutonium in the environment are fallout from numerous above-ground nuclear tests (now banned).

Physical properties
Plutonium, like most metals, has a bright silvery appearance at first, much like nickel, but it oxidizes very quickly to a dull gray, although yellow and olive green are also reported. At room temperature plutonium is in its α form (alpha). This, the most common structural form of the element (allotrope), is about as hard and brittle as grey cast iron unless it is alloyed with other metals to make it soft and ductile. Unlike most metals, it is not a good conductor of heat or electricity. It has a low melting point (640 °C) and an unusually high boiling point (3,228 °C).

Alpha decay, the release of a high-energy helium nucleus, is the most common form of radioactive decay for plutonium. A 5 kg mass of 239Pu contains about $12.5$ atoms. With a half-life of 24,100 years, about $11.5$ of its atoms decay each second by emitting a 5.157 MeV alpha particle. This amounts to 9.68 watts of power. Heat produced by the deceleration of these alpha particles makes it warm to the touch.

Resistivity is a measure of how strongly a material opposes the flow of electric current. The resistivity of plutonium at room temperature is very high for a metal, and it gets even higher with lower temperatures, which is unusual for metals. This trend continues down to 100 K, below which resistivity rapidly decreases for fresh samples. Resistivity then begins to increase with time at around 20 K due to radiation damage, with the rate dictated by the isotopic composition of the sample.

Because of self-irradiation, a sample of plutonium fatigues throughout its crystal structure, meaning the ordered arrangement of its atoms becomes disrupted by radiation with time. Self-irradiation can also lead to annealing which counteracts some of the fatigue effects as temperature increases above 100 K.

Unlike most materials, plutonium increases in density when it melts, by 2.5%, but the liquid metal exhibits a linear decrease in density with temperature. Near the melting point, the liquid plutonium has also very high viscosity and surface tension as compared to other metals.

Allotropes


Plutonium normally has six allotropes and forms a seventh (zeta, ζ) at high temperature within a limited pressure range. These allotropes, which are different structural modifications or forms of an element, have very similar internal energies but significantly varying densities and crystal structures. This makes plutonium very sensitive to changes in temperature, pressure, or chemistry, and allows for dramatic volume changes following phase transitions from one allotropic form to another. The densities of the different allotropes vary from 16.00 g/cm3 to 19.86 g/cm3.

The presence of these many allotropes makes machining plutonium very difficult, as it changes state very readily. For example, the α form exists at room temperature in unalloyed plutonium. It has machining characteristics similar to cast iron but changes to the plastic and malleable β form (beta) at slightly higher temperatures. The reasons for the complicated phase diagram are not entirely understood. The α form has a low-symmetry monoclinic structure, hence its brittleness, strength, compressibility, and poor thermal conductivity.

Plutonium in the δ form normally exists in the 310 °C to 452 °C range but is stable at room temperature when alloyed with a small percentage of gallium, aluminium, or cerium, enhancing workability and allowing it to be welded. The delta form has more typical metallic character, and is roughly as strong and malleable as aluminium. In fission weapons, the explosive shock waves used to compress a plutonium core will also cause a transition from the usual delta phase plutonium to the denser alpha form, significantly helping to achieve supercriticality. The ε phase, the highest temperature solid allotrope, exhibits anomalously high atomic self-diffusion compared to other elements.

Nuclear fission


Plutonium is a radioactive actinide metal whose isotope, plutonium-239, is one of the three primary fissile isotopes (uranium-233 and uranium-235 are the other two); plutonium-241 is also highly fissile. To be considered fissile, an isotope's atomic nucleus must be able to break apart or fission when struck by a slow moving neutron and to release enough additional neutrons to sustain the nuclear chain reaction by splitting further nuclei.

Pure plutonium-239 may have a multiplication factor (keff) larger than one, which means that if the metal is present in sufficient quantity and with an appropriate geometry (e.g., a sphere of sufficient size), it can form a critical mass. During fission, a fraction of the binding energy, which holds a nucleus together, is released as a large amount of electromagnetic and kinetic energy (much of the latter being quickly converted to thermal energy). Fission of a kilogram of plutonium-239 can produce an explosion equivalent to 21,000 tonTNT. It is this energy that makes plutonium-239 useful in nuclear weapons and reactors.

The presence of the isotope plutonium-240 in a sample limits its nuclear bomb potential, as plutonium-240 has a relatively high spontaneous fission rate (~440 fissions per second per gram—over 1,000 neutrons per second per gram), raising the background neutron levels and thus increasing the risk of predetonation. Plutonium is identified as either weapons-grade, fuel grade, or power reactor grade based on the percentage of plutonium-240 that it contains. Weapons-grade plutonium contains less than 7% plutonium-240. Fuel grade plutonium contains from 7% to less than 19%, and power reactor grade contains 19% or more plutonium-240. Supergrade plutonium, with less than 4% of plutonium-240, is used in U.S. Navy weapons stored in proximity to ship and submarine crews, due to its lower radioactivity. The isotope plutonium-238 is not fissile but can undergo nuclear fission easily with fast neutrons as well as alpha decay.

Isotopes and synthesis


Twenty radioactive isotopes of plutonium have been characterized. The longest-lived are plutonium-244, with a half-life of 80.8 million years, plutonium-242, with a half-life of 373,300 years, and plutonium-239, with a half-life of 24,110 years. All of the remaining radioactive isotopes have half-lives that are less than 7,000 years. This element also has eight metastable states, though all have half-lives less than one second.

The isotopes of plutonium range in mass number from 228 to 247. The primary decay modes of isotopes with mass numbers lower than the most stable isotope, plutonium-244, are spontaneous fission and α emission, mostly forming uranium (92 protons) and neptunium (93 protons) isotopes as decay products (neglecting the wide range of daughter nuclei created by fission processes). The primary decay mode for isotopes with mass numbers higher than plutonium-244 is β emission, mostly forming americium (95 protons) isotopes as decay products. Plutonium-241 is the parent isotope of the neptunium decay series, decaying to americium-241 via β or electron emission.

Plutonium-238 and 239 are the most widely synthesized isotopes. Plutonium-239 is synthesized via the following reaction using uranium (U) and neutrons (n) via beta decay (β−) with neptunium (Np) as an intermediate:


 * $$\mathrm{^{238}_{\ 92}U\ +\ ^{1}_{0}n\ \longrightarrow \ ^{239}_{\ 92}U\ \xrightarrow[23.5 \ min]{\beta^-} \ ^{239}_{\ 93}Np\ \xrightarrow[2.3565 \ d]{\beta^-} \ ^{239}_{\ 94}Pu}$$

Neutrons from the fission of uranium-235 are captured by uranium-238 nuclei to form uranium-239; a beta decay converts a neutron into a proton to form Np-239 (half-life 2.36 days) and another beta decay forms plutonium-239. Workers on the Tube Alloys project had predicted this reaction theoretically in 1940.

Plutonium-238 is synthesized by bombarding uranium-238 with deuterons (D, the nuclei of heavy hydrogen) in the following reaction:


 * $$\mathrm{^{238}_{\ 92}U\ +\ ^{2}_{1}D\ \longrightarrow \ ^{238}_{\ 93}Np\ +\ 2\ ^{1}_{0}n \quad;\quad ^{238}_{\ 93}Np\ \xrightarrow[2.117 \ d]{\beta^-} \ ^{238}_{\ 94}Pu}$$

In this process, a deuteron hitting uranium-238 produces two neutrons and neptunium-238, which spontaneously decays by emitting negative beta particles to form plutonium-238.

Decay heat and fission properties
Plutonium isotopes undergo radioactive decay, which produces decay heat. Different isotopes produce different amounts of heat per mass. The decay heat is usually listed as watt/kilogram, or milliwatt/gram. In case of larger pieces of plutonium (e.g. a weapon pit) and inadequate heat removal the resulting self-heating may be significant. All isotopes produce weak gamma on decay.

Americium-241, the decay product of plutonium-241, has half-life of 430 years, 1.2 spontaneous fissions per gram per second, and decay heat of 114 watts per kilogram. As its decay produces highly penetrative gamma rays, its presence in plutonium, determined by the original concentration of plutonium-241 and the sample age, increases the radiation exposure of surrounding structures and personnel.

Compounds and chemistry
At room temperature, pure plutonium is silvery in color but gains a tarnish when oxidized. The element displays four common ionic oxidation states in aqueous solution and one rare one:
 * Pu(III), as Pu3+ (blue lavender)
 * Pu(IV), as Pu4+ (yellow brown)
 * Pu(V), as (light pink)
 * Pu(VI), as (pink orange)
 * Pu(VII), as (green)–the heptavalent ion is rare

The color shown by plutonium solutions depends on both the oxidation state and the nature of the acid anion. It is the acid anion that influences the degree of complexing—how atoms connect to a central atom—of the plutonium species.

Metallic plutonium is produced by reacting plutonium tetrafluoride with barium, calcium or lithium at 1200 °C. It is attacked by acids, oxygen, and steam but not by alkalis and dissolves easily in concentrated hydrochloric, hydroiodic and perchloric acids. Molten metal must be kept in a vacuum or an inert atmosphere to avoid reaction with air. At 135 °C the metal will ignite in air and will explode if placed in carbon tetrachloride.

Plutonium is a reactive metal. In moist air or moist argon, the metal oxidizes rapidly, producing a mixture of oxides and hydrides. If the metal is exposed long enough to a limited amount of water vapor, a powdery surface coating of PuO2 is formed. Also formed is plutonium hydride but an excess of water vapor forms only PuO2.

With this coating, the metal is pyrophoric, meaning it can ignite spontaneously, so plutonium metal is usually handled in an inert, dry atmosphere of nitrogen or argon. Oxygen retards the effects of moisture and acts as a passivating agent.

Plutonium shows enormous, and reversible, reaction rates with pure hydrogen, forming plutonium hydride. It also reacts readily with oxygen, forming PuO and PuO2 as well as intermediate oxides; plutonium oxide fills 40% more volume than plutonium metal. The metal reacts with the halogens, giving rise to compounds with the general formula PuX3 where X can be F, Cl, Br or I and PuF4 is also seen. The following oxyhalides are observed: PuOCl, PuOBr and PuOI. It will react with carbon to form PuC, nitrogen to form PuN and silicon to form PuSi2.

Crucibles used to contain plutonium need to be able to withstand its strongly reducing properties. Refractory metals such as tantalum and tungsten along with the more stable oxides, borides, carbides, nitrides and silicides can tolerate this. Melting in an electric arc furnace can be used to produce small ingots of the metal without the need for a crucible.

Cerium is used as a chemical simulant of plutonium for development of containment, extraction, and other technologies.

Electronic structure
Plutonium is an element in which the 5f electrons are the transition border between delocalized and localized; it is therefore considered one of the most complex elements. The anomalous behavior of plutonium is caused by its electronic structure. The energy difference between the 6d and 5f subshells is very low. The size of the 5f shell is just enough to allow the electrons to form bonds within the lattice, on the very boundary between localized and bonding behavior. The proximity of energy levels leads to multiple low-energy electron configurations with near equal energy levels. This leads to competing 5fn7s2 and 5fn-17s26d1 configurations, which causes the complexity of its chemical behavior. The highly directional nature of 5f orbitals is responsible for directional covalent bonds in molecules and complexes of plutonium.

Alloys
Plutonium can form alloys and intermediate compounds with most other metals. Exceptions include lithium, sodium, potassium, rubidium and caesium of the alkali metals; and magnesium, calcium, strontium, and barium of the alkaline earth metals; and europium and ytterbium of the rare earth metals. Partial exceptions include the refractory metals chromium, molybdenum, niobium, tantalum, and tungsten, which are soluble in liquid plutonium, but insoluble or only slightly soluble in solid plutonium. Gallium, aluminium, americium, scandium and cerium can stabilize the δ phase of plutonium for room temperature. Silicon, indium, zinc and zirconium allow formation of metastable δ state when rapidly cooled. High amounts of hafnium, holmium and thallium also allows retaining some of the δ phase at room temperature. Neptunium is the only element that can stabilize the α phase at higher temperatures.

Plutonium alloys can be produced by adding a metal to molten plutonium. If the alloying metal is sufficiently reductive, plutonium can be added in the form of oxides or halides. The δ phase plutonium-gallium and plutonium-aluminium alloys are produced by adding plutonium(III) fluoride to molten gallium or aluminium, which has the advantage of avoiding dealing directly with the highly reactive plutonium metal.
 * Plutonium-gallium is used for stabilizing the δ phase of plutonium, avoiding the α-phase and α-δ related issues. Its main use is in pits of implosion nuclear weapons.
 * Plutonium-aluminium is an alternative to the Pu-Ga alloy. It was the original element considered for δ phase stabilization, but its tendency to react with the alpha particles and release neutrons reduces its usability for nuclear weapon pits. Plutonium-aluminium alloy can be also used as a component of nuclear fuel.
 * Plutonium-gallium-cobalt alloy (PuCoGa5) is an unconventional superconductor, showing superconductivity below 18.5 kelvin, an order of magnitude higher than the highest between heavy fermion systems, and has large critical current.
 * Plutonium-zirconium alloy can be used as nuclear fuel.
 * Plutonium-cerium and plutonium-cerium-cobalt alloys are used as nuclear fuels.
 * Plutonium-uranium, with about 15–30 mol.% plutonium, can be used as a nuclear fuel for fast breeder reactors. Its pyrophoric nature and high susceptibility to corrosion to the point of self-igniting or disintegrating after exposure to air require alloying with other components. Addition of aluminium, carbon or copper did not improve disintegration rates markedly, zirconium and iron alloys have better corrosion resistance but they disintegrate in several months in air as well. Addition of titanium and/or zirconium significantly increases the melting point of the alloy.
 * Plutonium-uranium-titanium and plutonium-uranium-zirconium were investigated for use as nuclear fuels. The addition of the third element increases corrosion resistance, reduces flammability, and improves ductility, fabricability, strength, and thermal expansion. Plutonium-uranium-molybdenum has the best corrosion resistance, forming a protective film of oxides, but titanium and zirconium are preferred for physics reasons.
 * Thorium-uranium-plutonium was investigated as a nuclear fuel for fast breeder reactors.

Occurrence
Trace amounts of at least three plutonium isotopes (plutonium-238, 239, and 244) can be found in nature. Small traces of plutonium-239, a few parts per trillion, and its decay products are naturally found in some concentrated ores of uranium, such as the natural nuclear fission reactor in Oklo, Gabon. The ratio of plutonium-239 to uranium at the Cigar Lake Mine uranium deposit ranges from $2.4$ to $44$. Even smaller amounts of primordial plutonium-244 occur naturally due to its relatively long half-life of about 80 million years. These trace amounts of 239Pu originate in the following fashion: On rare occasions, 238U undergoes spontaneous fission, and in the process, the nucleus emits one or two free neutrons with some kinetic energy. When one of these neutrons strikes the nucleus of another 238U atom, it is absorbed by the atom, which becomes 239U. With a relatively short half-life, U-239 decays to neptunium-239 (239Np), and then 239Np decays into 239Pu.

Since the relatively long-lived isotope plutonium-240 occurs in the decay chain of plutonium-244 it should also be present, albeit 10,000 times rarer still. Finally, exceedingly small amounts of plutonium-238, attributed to the extremely rare double beta decay of uranium-238, have been found in natural uranium samples.

Minute traces of plutonium are usually found in the human body due to the 550 atmospheric and underwater nuclear tests that have been carried out, and to a small number of major nuclear accidents. Most atmospheric and underwater nuclear testing was stopped by the Limited Test Ban Treaty in 1963, which was signed and ratified by the United States, the United Kingdom, the Soviet Union, and other nations. Continued atmospheric nuclear weapons testing since 1963 by non-treaty nations included those by China (atomic bomb test above the Gobi Desert in 1964, hydrogen bomb test in 1967, and follow-on tests), and France (tests as recently as the 1990s). Because it is deliberately manufactured for nuclear weapons and nuclear reactors, plutonium-239 is the most abundant isotope of plutonium by far.

Discovery
Enrico Fermi and a team of scientists at the University of Rome reported that they had discovered element 94 in 1934. Fermi called the element hesperium and mentioned it in his Nobel Lecture in 1938. The sample was actually a mixture of barium, krypton, and other elements, but this was not known at the time because nuclear fission had not been discovered yet.

The breakthrough with plutonium was at the Cavendish Laboratory, Cambridge by Egon Bretscher and Norman Feather. They realized that a slow neutron reactor fuelled with uranium would theoretically produce substantial amounts of plutonium-239 as a by-product. This is because U-238 absorbs slow neutrons and forms a new isotope U-239. The new isotope's nucleus rapidly emits an electron through beta decay producing a new element with a mass of 239 and an atomic number of 93. This element's nucleus then also emits an electron and becomes a new element of mass 239 but with an atomic number 94 and a much greater half-life. Bretscher and Feather showed theoretically feasible grounds that element 94 would be readily 'fissionable' by both slow and fast neutrons, and had the added advantage of being chemically different from uranium, and could easily be separated from it.

This new development was also confirmed in independent work by Edwin M. McMillan and Philip Abelson at Berkeley Radiation Laboratory also in 1940. Nicholas Kemmer of the Cambridge team proposed the names neptunium for the new element 93 and plutonium for 94 by analogy with the outer planets Neptune and Pluto beyond Uranus (uranium being element 92). The Americans fortuitously suggested the same names.

Plutonium (specifically, plutonium-238) was first produced and isolated on December 14, 1940, and chemically identified on February 23, 1941, by Dr. Glenn T. Seaborg, Edwin M. McMillan, J. W. Kennedy, and A. C. Wahl by deuteron bombardment of uranium in the 60 in cyclotron at the University of California, Berkeley. In the 1940 experiment, neptunium-238 was created directly by the bombardment but decayed by beta emission with a half-life of a little over two days, which indicated the formation of element 94.

A paper documenting the discovery was prepared by the team and sent to the journal Physical Review in March 1941. The paper was withdrawn before publication after the discovery that an isotope of the new element (plutonium-239) could undergo nuclear fission in a way that might be useful in an atomic bomb. Publication was delayed until a year after the end of World War II due to security concerns.

Edwin McMillan had recently named the first transuranium element after the planet Neptune and suggested that element 94, being the next element in the series, be named for what was then considered the next planet, Pluto. Seaborg originally considered the name "plutium", but later thought that it did not sound as good as "plutonium." He chose the letters "Pu" as a joke, which passed without notice into the periodic table. Alternative names considered by Seaborg and others were "ultimium" or "extremium" because of the erroneous belief that they had found the last possible element on the periodic table.

Early research
The basic chemistry of plutonium was found to resemble uranium after a few months of initial study. Early research was continued at the secret Metallurgical Laboratory of the University of Chicago. On August 20, 1942, a trace quantity of this element was isolated and measured for the first time. About 50 micrograms of plutonium-239 combined with uranium and fission products was produced and only about 1 microgram was isolated. This procedure enabled chemists to determine the new element's atomic weight.

In November 1943 some plutonium trifluoride was reduced to create the first sample of plutonium metal: a few micrograms of metallic beads. Enough plutonium was produced to make it the first synthetically made element to be visible with the unaided eye.

The nuclear properties of plutonium-239 were also studied; researchers found that when it is hit by a neutron it breaks apart (fissions) by releasing more neutrons and energy. These neutrons can hit other atoms of plutonium-239 and so on in an exponentially fast chain reaction. This can result in an explosion large enough to destroy a city if enough of the isotope is concentrated to form a critical mass.

Production during the Manhattan Project
During World War II the U.S. government established the Manhattan Project, which was tasked with developing an atomic bomb. The three primary research and production sites of the project were the plutonium production facility at what is now the Hanford Site, the uranium enrichment facilities at Oak Ridge, Tennessee, and the weapons research and design laboratory, now known as Los Alamos National Laboratory.



The first production reactor that made plutonium-239 was the X-10 Graphite Reactor. It went online in 1943 and was built at a facility in Oak Ridge that later became the Oak Ridge National Laboratory.

On April 5, 1944, Emilio Segrè at Los Alamos received the first sample of reactor-produced plutonium from Oak Ridge. Within ten days, he discovered that reactor-bred plutonium had a higher concentration of the isotope plutonium-240 than cyclotron-produced plutonium. Plutonium-240 has a high spontaneous fission rate, raising the overall background neutron level of the plutonium sample. The original gun-type plutonium weapon, code-named "Thin Man", had to be abandoned as a result—the increased number of spontaneous neutrons meant that nuclear pre-detonation (a fizzle) would be likely.

The entire plutonium weapon design effort at Los Alamos was soon changed to the more complicated implosion device, code-named "Fat Man." With an implosion weapon, a solid (or, in later designs, hollow) sphere of plutonium is compressed to a high density with explosive lenses—a technically more daunting task than the simple gun-type design, but necessary to use plutonium for weapons purposes. (Enriched uranium, by contrast, can be used with either method.)

Construction of the Hanford B Reactor, the first industrial-sized nuclear reactor for the purposes of material production, was completed in March 1945. B Reactor produced the fissile material for the plutonium weapons used during World War II. B, D and F were the initial reactors built at Hanford, and six additional plutonium-producing reactors were built later at the site.

In 2004, a safe was discovered during excavations of a burial trench at the Hanford nuclear site. Inside the safe were various items, including a large glass bottle containing a whitish slurry which was subsequently identified as the oldest sample of weapons-grade plutonium known to exist. Isotope analysis by Pacific Northwest National Laboratory indicated that the plutonium in the bottle was manufactured in the X-10 reactor at Oak Ridge during 1944.

Trinity and Fat Man atomic bombs


The first atomic bomb test, codenamed "Trinity" and detonated on July 16, 1945, near Alamogordo, New Mexico, used plutonium as its fissile material. The implosion design of "the gadget", as the Trinity device was code-named, used conventional explosive lenses to compress a sphere of plutonium into a supercritical mass, which was simultaneously showered with neutrons from the "Urchin", an initiator made of polonium and beryllium (neutron source: (α, n) reaction). Together, these ensured a runaway chain reaction and explosion. The overall weapon weighed over 4 tonnes, although it used just 6.2 kg of plutonium in its core. About 20% of the plutonium used in the Trinity weapon underwent fission, resulting in an explosion with an energy equivalent to approximately 20,000 tons of TNT.

An identical design was used in the "Fat Man" atomic bomb dropped on Nagasaki, Japan, on August 9, 1945, killing 70,000 people and wounding another 100,000. The "Little Boy" bomb dropped on Hiroshima three days earlier used uranium-235, not plutonium. Japan capitulated on August 15 to General Douglas MacArthur. Only after the announcement of the first atomic bombs was the existence of plutonium made public.

Cold War use and waste
Large stockpiles of weapons-grade plutonium were built up by both the Soviet Union and the United States during the Cold War. The U.S. reactors at Hanford and the Savannah River Site in South Carolina produced 103 tonnes, and an estimated 170 tonnes of military-grade plutonium was produced in USSR. Each year about 20 tonnes of the element is still produced as a by-product of the nuclear power industry. As much as 1000 tonnes of plutonium may be in storage with more than 200 tonnes of that either inside or extracted from nuclear weapons. SIPRI estimated the world plutonium stockpile in 2007 as about 500 tons, divided equally between weapon and civilian stocks.

Since the end of the Cold War these stockpiles have become a focus of nuclear proliferation concerns. In the U.S., some plutonium extracted from dismantled nuclear weapons is melted to form glass logs of plutonium oxide that weigh two tonnes. The glass is made of borosilicates mixed with cadmium and gadolinium. These logs are planned to be encased in stainless steel and stored as much as 4 km underground in bore holes that will be back-filled with concrete. As of 2008, the only facility in the U.S. that was scheduled to store plutonium in this way was the Yucca Mountain nuclear waste repository, which is about 100 mi north-east of Las Vegas, Nevada. Local and state opposition to this plan delayed efforts to store nuclear waste at Yucca Mountain. In March 2010, the Department of Energy withdrew its license application for the Yucca Mountain repository "with prejudice" and eliminated funding for the Office of Civilian Radioactive Waste Management, which had managed the Yucca Mountain site for 25 years, canceling the program.

Medical experimentation
During and after the end of World War II, scientists working on the Manhattan Project and other nuclear weapons research projects conducted studies of the effects of plutonium on laboratory animals and human subjects. Animal studies found that a few milligrams of plutonium per kilogram of tissue is a lethal dose.

In the case of human subjects, this involved injecting solutions containing (typically) five micrograms of plutonium into hospital patients thought to be either terminally ill, or to have a life expectancy of less than ten years either due to age or chronic disease condition. This was reduced to one microgram in July 1945 after animal studies found that the way plutonium distributed itself in bones was more dangerous than radium. Many of these experiments resulted in strong mutation. Most of the subjects, Eileen Welsome says, were poor, powerless, and sick.

From 1945 to 1947, eighteen human test subjects were injected with plutonium without informed consent. The tests were used to create diagnostic tools to determine the uptake of plutonium in the body in order to develop safety standards for working with plutonium. Other experiments directed by the United States Atomic Energy Commission and the Manhattan Project continued into the 1970s. The Plutonium Files chronicles the lives of the subjects of the secret program by naming each person involved and discussing the ethical and medical research conducted in secret by the scientists and doctors. The episode is now considered to be a serious breach of medical ethics and of the Hippocratic Oath. The government covered up most of these radiation mishaps until 1993, when President Bill Clinton ordered a change of policy and federal agencies then made available relevant records. The resulting investigation was undertaken by the president’s Advisory Committee on Human Radiation Experiments, and it uncovered much of the material about plutonium research on humans. The committee issued a controversial 1995 report which said that "wrongs were committed" but it did not condemn those who perpetrated them.

Explosives
The isotope plutonium-239 is a key fissile component in nuclear weapons, due to its ease of fission and availability. Encasing the bomb's plutonium pit in a tamper (an optional layer of dense material) decreases the amount of plutonium needed to reach critical mass by reflecting escaping neutrons back into the plutonium core. This reduces the amount of plutonium needed to reach criticality from 16 kg to 10 kg, which is a sphere with a diameter of about 10 cm. This critical mass is about a third of that for uranium-235.

The "Fat Man"–type plutonium bombs produced during the Manhattan Project used explosive compression of plutonium to obtain significantly higher densities than normal, combined with a central neutron source to begin the reaction and increase efficiency. Thus only 6.2 kg of plutonium was needed for an explosive yield equivalent to 20 kilotons of TNT. (See also nuclear weapon design.) Hypothetically, as little as 4 kg of plutonium—and maybe even less—could be used to make a single atomic bomb using very sophisticated assembly designs.

Mixed oxide fuel
Spent nuclear fuel from normal light water reactors contains plutonium, but it is a mixture of plutonium-242, 240, 239 and 238. The mixture is not sufficiently enriched for efficient nuclear weapons, but can be used once as MOX fuel. Accidental neutron capture causes the amount of plutonium-242 and 240 to grow each time the plutonium is irradiated in a reactor with low-speed "thermal" neutrons, so that after the second cycle, the plutonium can only be consumed by fast neutron reactors. If fast neutron reactors are not available (the normal case), excess plutonium is usually discarded, and forms the longest-lived component of nuclear waste. The desire to consume this plutonium and other transuranic fuels and reduce the radiotoxicity of the waste is the usual reason nuclear engineers give to make fast neutron reactors.

The most common chemical process, PUREX (Plutonium–URanium EXtraction) reprocesses spent nuclear fuel to extract plutonium and uranium which can be used to form a mixed oxide "MOX fuel" for reuse in nuclear reactors. Weapons grade plutonium can be added to the fuel mix. MOX fuel is used in light water reactors and consists of 60 kg of plutonium per tonne of fuel; after four years, three-quarters of the plutonium is burned (turned into other elements). Breeder reactors are specifically designed to create more fissionable material than they consume.

MOX fuel has been in use since the 1980s and is widely used in Europe. In September 2000, the United States and the Russian Federation signed a Plutonium Management and Disposition Agreement by which each agreed to dispose of 34 tonnes of weapon grade plutonium. The U.S. Department of Energy plans to dispose of 34 tonnes of weapon grade plutonium in the United States before the end of 2019 by converting the plutonium to a MOX fuel to be used in commercial nuclear power reactors.

MOX fuel improves total burnup. A fuel rod is reprocessed after three years of use to remove waste products, which by then account for 3% of the total weight of the rods. Any uranium or plutonium isotopes produced during those three years are left and the rod goes back into production. The presence of up to 1% gallium per mass in weapon grade plutonium alloy has the potential to interfere with long-term operation of a light water reactor.

Plutonium recovered from spent reactor fuel poses a less significant proliferation hazard, because of excessive contamination with non-fissile plutonium-240 and plutonium-242. Separation of the isotopes is not feasible. A dedicated reactor operating on very low burnup (hence minimal exposure of newly formed Pu-239 to additional neutrons which causes it to be transformed to heavier isotopes of plutonium) is generally required to produce material suitable for use in efficient nuclear weapons. While 'weapons-grade' plutonium is defined to contain at least 92% plutonium-239 (of the total plutonium), the United States have managed to detonate an under-20Kt device using plutonium believed to contain only about 85% plutonium-239, so called 'fuel-grade' plutonium. The 'reactor grade' plutonium produced by a regular LWR burnup cycle typically contains less than 60% Pu-239, with up to 30% parasitic Pu-240/Pu-242, and 10–15% fissile Pu-241. It's unknown if a device using plutonium obtained from reprocessed civil nuclear waste can be detonated, however such a device could hypothetically fizzle and spread radioactive materials over a large urban area. The IAEA conservatively classifies plutonium of all isotopic vectors as "direct-use" material, that is, "nuclear material that can be used for the manufacture of nuclear explosives components without transmutation or further enrichment".

241Am has recently been suggested for use as a denaturing agent in plutonium reactor fuel rods to further limit its proliferation potential.

Power and heat source
The isotope plutonium-238 has a half-life of 87.74 years. It emits a large amount of thermal energy with low levels of both gamma rays/particles and spontaneous neutron rays/particles. Being an alpha emitter, it combines high energy radiation with low penetration and thereby requires minimal shielding. A sheet of paper can be used to shield against the alpha particles emitted by plutonium-238. One kilogram of the isotope can generate about 570 watts of heat.

These characteristics make it well-suited for electrical power generation for devices which must function without direct maintenance for timescales approximating a human lifetime. It is therefore used in radioisotope thermoelectric generators and radioisotope heater units such as those in the Cassini, Voyager, and New Horizons space probes.

The twin Voyager spacecraft were launched in 1977, each containing a 500 watt plutonium power source. Over 30 years later, each source is still producing about 300 watts which allows limited operation of each spacecraft. An earlier version of the same technology powered five Apollo Lunar Surface Experiment Packages, starting with Apollo 12 in 1969.

Plutonium-238 has also been used successfully to power artificial heart pacemakers, to reduce the risk of repeated surgery. It has been largely replaced by lithium-based primary cells, but there were somewhere between 50 and 100 plutonium-powered pacemakers still implanted and functioning in living patients. Plutonium-238 was studied as a way to provide supplemental heat to scuba diving. Plutonium-238 mixed with beryllium is used to generate neutrons for research purposes.

Toxicity
Isotopes and compounds of plutonium are radioactive and accumulate in bone marrow. Contamination by plutonium oxide has resulted from nuclear disasters and radioactive incidents, including military nuclear accidents where nuclear weapons have burned. Studies of the effects of these smaller releases, as well as of the widespread radiation poisoning sickness and death following the atomic bombings of Hiroshima and Nagasaki, have provided considerable information regarding the dangers, symptoms and prognosis of radiation poisoning, which in the case of the Japanese Hibakusha/survivors was largely unrelated to direct plutonium exposure.

During the decay of plutonium, three types of radiation are released—alpha, beta, and gamma. Alpha radiation can travel only a short distance and cannot travel through the outer, dead layer of human skin. Beta radiation can penetrate human skin, but cannot go all the way through the body. Gamma radiation can go all the way through the body. Alpha, beta, and gamma radiation are all forms of ionizing radiation. Either acute or longer-term exposure carries a danger of serious health outcomes including radiation sickness, genetic damage, cancer, and death. The danger increases with the amount of exposure.

Even though alpha radiation cannot penetrate the skin, ingested or inhaled plutonium does irradiate internal organs. The skeleton, where plutonium is absorbed, and the liver, where it collects and becomes concentrated, are at risk. Plutonium is not absorbed into the body efficiently when ingested; only 0.04% of plutonium oxide is absorbed after ingestion. Plutonium absorbed by the body is excreted very slowly, with a biological half-life of 200 years. Plutonium passes only slowly through cell membranes and intestinal boundaries, so absorption by ingestion and incorporation into bone structure proceeds very slowly.

Plutonium is more dangerous when inhaled than when ingested. The risk of lung cancer increases once the total radiation dose equivalent of inhaled plutonium exceeds 400 mSv. The U.S. Department of Energy estimates that the lifetime cancer risk from inhaling 5,000 plutonium particles, each about 3 µm wide, to be 1% over the background U.S. average. Ingestion or inhalation of large amounts may cause acute radiation poisoning and death; no human is known to have died because of inhaling or ingesting plutonium, and many people have measurable amounts of plutonium in their bodies.

The "hot particle" theory in which a particle of plutonium dust radiates a localized spot of lung tissue is not supported by mainstream research — such particles are more mobile than originally thought and toxicity is not measurably increased due to particulate form.

When inhaled, plutonium can pass into the bloodstream. Once in the bloodstream, plutonium moves throughout the body and into the bones, liver, or other body organs. Plutonium that reaches body organs generally stays in the body for decades and continues to expose the surrounding tissue to radiation and thus may cause cancer.

A commonly cited quote by Ralph Nader, states that a pound of plutonium dust spread into the atmosphere would be enough to kill 8 billion people. However, calculations show that one pound of plutonium could kill no more than 2 million people by inhalation. This makes the toxicity of plutonium roughly equivalent with that of nerve gas. Nader's views were challenged in 1976 by the American physicist Michio Kaku, which interaction he describes in his book, Nuclear Power, Both Sides: The Best Arguments for and Against the Most Controversial Technology. Kaku's own estimate is that a generally fatal dose is more like 200 milligrams.

Several populations of people who have been exposed to plutonium dust (e.g. people living down-wind of Nevada test sites, Nagasaki survivors, nuclear facility workers, and "terminally ill" patients injected with Pu in 1945–46 to study Pu metabolism) have been carefully followed and analyzed. These studies generally do not show especially high plutonium toxicity or plutonium-induced cancer results, such as Albert Stevens who survived into old age after being injected with plutonium. "There were about 25 workers from Los Alamos National Laboratory who inhaled a considerable amount of plutonium dust during 1940s; according to the hot-particle theory, each of them has a 99.5% chance of being dead from lung cancer by now, but there has not been a single lung cancer among them."

Plutonium has a metallic taste.

Criticality potential
Toxicity issues aside, care must be taken to avoid the accumulation of amounts of plutonium which approach critical mass, particularly because plutonium's critical mass is only a third of that of uranium-235. A critical mass of plutonium emits lethal amounts of neutrons and gamma rays. Plutonium in solution is more likely to form a critical mass than the solid form due to moderation by the hydrogen in water.

Criticality accidents have occurred in the past, some of them with lethal consequences. Careless handling of tungsten carbide bricks around a 6.2 kg plutonium sphere resulted in a fatal dose of radiation at Los Alamos on August 21, 1945, when scientist Harry K. Daghlian, Jr. received a dose estimated to be 5.1 Sievert (510 rems) and died 25 days later. Nine months later, another Los Alamos scientist, Louis Slotin, died from a similar accident involving a beryllium reflector and the same plutonium core (the so-called "demon core") that had previously claimed the life of Daghlian. These incidents were fictionalized in the 1989 film Fat Man and Little Boy.

In December 1958, during a process of purifying plutonium at Los Alamos, a critical mass was formed in a mixing vessel, which resulted in the death of a chemical operator named Cecil Kelley. Other nuclear accidents have occurred in the Soviet Union, Japan, the United States, and many other countries.

Flammability
Metallic plutonium is a fire hazard, especially if the material is finely divided. In a moist environment, plutonium forms hydrides on its surface, which are pyrophoric and may ignite in air at room temperature. Plutonium expands up to 70% in volume as it oxidizes and thus may break its container. The radioactivity of the burning material is an additional hazard. Magnesium oxide sand is probably the most effective material for extinguishing a plutonium fire. It cools the burning material, acting as a heat sink, and also blocks off oxygen. Special precautions are necessary to store or handle plutonium in any form; generally a dry inert gas atmosphere is required.

Air
The U.S. Government air transport regulations permit the transport of plutonium by air, subject to restrictions on other dangerous materials carried on the same flight, packaging requirements, and stowage in the rearmost part of the aircraft.

In 2012 media revealed that plutonium has been flown out of Norway on commercial passenger airlines—around every other year—including one time in 2011. Regulations permit an airplane to transport 15 grams of fissionable material. Such plutonium transportation is without problems, according to a Senior Advisor (seniorrådgiver) at Statens strålevern.